Custom fabrication is the part of our business where a drawing becomes a finished carbon fiber component. We work as an OEM/ODM partner: reviewing the drawing, selecting the laminate or sandwich build-up, cutting the tooling, moulding or machining the first articles, and then running the part in series. Because PAN precursor, tow, fabric and prepreg are produced in-house, the material can be locked early and kept identical from prototype to production.
Fabrication Capability Overview
| Capability | Process | Capacity | Size range |
|---|---|---|---|
| Carbon fiber laminate & sandwich panel | Autoclave, compression molding | 100,000 m² per year | 500×500 to 2000×3500 mm, 0.2-80 mm thick |
| Carbon fiber tubes & pipes | Roll wrapping, pultrusion, filament winding | 10 production lines | Inner diameter 8-1000 mm, length to 20 m |
| CNC machined components | CNC milling of molded panels | 100,000 pcs per year | 0.5-10 mm thick, 10×10 to 1000×1200 mm |
| Special-shaped parts & frames | Molding plus machining | On the same lines | Up to 5.5 m × 2.2 m × 2.2 m |
Two Molding Routes: Compression Molding and Autoclave
| Process | Temperature | Pressure | Typical size | Best for |
|---|---|---|---|---|
| Compression molding | 120-150°C | 10-50 MPa | 1000×1000 / 1200×1000 mm | Flat and simple-curved parts; 5-30 min cycle, tolerance ±0.1 mm |
| Autoclave | 150-180°C | 0.5-2 MPa | Up to 7000×2500 mm | Void-free multilayer laminates, highest mechanical properties, smooth surface |
Tube Fabrication by Three Processes
| Process | Inner diameter (mm) | Wall thickness (mm) | Length (m) |
|---|---|---|---|
| Roll wrapping | 8-80 | 1-4 | 1.2-3.5 |
| Pultrusion | 30-500 | 3-8 | 20 |
| Filament winding | 50-1000 | 2-30 | 5-12 |
Measured Laminate Data Released With the Parts
Laminates are qualified on our own test reports rather than nominal datasheets. The TX-2000-45% series (3K twill skin, 25K unidirectional core, 42% epoxy) was tested to ASTM D3039 for 0° tensile and ASTM D7264 for 0° flexural properties.
| Grade | Thickness | 0° tensile strength (MPa) | 0° tensile modulus (GPa) | 0° flexural strength (MPa) | 0° flexural modulus (GPa) |
|---|---|---|---|---|---|
| TX-2000-45%-1MM | 1 mm | 1,204.65 | 70.39 | 890.80 | 47.93 |
| TX-2000-45%-2MM | 2 mm | 1,184.06 | 66.16 | 731.12 | 40.19 |
| TX-2000-45%-3MM | 3 mm | 1,113.25 | 64.25 | 717.03 | 40.99 |
| TX-2000-45%-4MM | 4 mm | 879.11 | 61.09 | 541.67 | 39.28 |
| TX-2000-45%-5MM | 5 mm | 722.00 | 55.47 | 466.67 | 41.14 |
Parts We Fabricate Most Often
UAV airframe structures and frames from 5 to 18 inch, machined for flight-controller and motor mounting
Automotive lightweight structural parts and stiffening panels
Industrial machine frames, plates and gussets cut from molded laminate
Sandwich panels with aramid honeycomb, aluminium honeycomb or PMI foam core
Roll wrapped, pultruded or filament wound tubes for shafts, struts and arms
How an OEM / ODM Project Runs
Drawing and load review, with material and lay-up recommendation
Tooling design and manufacture for compression molding or autoclave curing
First articles: laminate, sandwich panel or machined part, with measured test data
CNC trimming, drilling and surface finishing to the drawing
Series production on the same line, with batch records and inspection
Why OEM and ODM Projects Choose Us
One supply chain: PAN precursor, carbon fiber tow, fabric, prepreg and the finished part
Two molding routes plus three tube processes, so the process is chosen for the part, not the other way round
Tolerance ±0.1 mm in compression molding and laminate thickness from 0.2 mm
Measured mechanical data supplied with the parts for design verification
Certifications & Quality Assurance
We are certified to ISO 9001 Quality Management System, ISO 14001 Environmental Management System, ISO 45001 Occupational Health & Safety Management, GJB 9001C Military Quality Management System, IATF 16949 Automotive Quality Management System, ISO 22163 Railway Quality Management System, Grade II Military Confidentiality Qualification, CNAS Accredited Laboratory, AS9100D Aerospace Quality Management System and more.
ISO 14001 Environmental Management System
ISO 45001 Occupational Health & Safety Management
IATF 16949 Automotive Quality Management System
ISO 9001 Quality Management System
GJB 9001C Military Quality Management System
